无线状态监测预测日历滚动齿轮箱的故障
技术
- 分析与建模 - 预测分析
- 分析与建模 - 实时分析
- 功能应用 - 远程监控系统
- 传感器 - 声学传感器
- 传感器 - 振动传感器
适用行业
- 设备与机械
适用功能
- 维护
用例
- 预测性维护
客户
未公开
关于客户
一家全球领先的印度造纸公司，专门从事技术先进和最环保的纸张和纸板业务。
挑战
由电机驱动的压延机有一个安装在轴上的齿轮箱，该齿轮箱连接到辊子上。该齿轮箱允许最大的纸张负载，并以较低的速度将纸张送入滚筒。尽管进行了定期的预防性维护，但观察到变速箱过去经常发生故障。导致齿轮箱最终失效的振动增加对纸张的质量产生了不利影响。因此，监测变速箱至关重要。
解决方案
Industrial Data Enabler 安装在支撑齿轮箱输出轴的轴承位置，以实时捕获三轴振动和声学信号。部署 3 个月后，IDE 检测到振动稳步上升。相应的噪音水平也有所上升。警报通知通过短信和电子邮件发送到注册的本地和远程当局。
运营影响
数量效益
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