智能 Ccondition 监控为一台锻造设备节省了 3 万美元
技术
- 分析与建模 - 大数据分析
- 传感器 - 声学传感器
- 传感器 - 温度传感器
- 传感器 - 振动传感器
适用行业
- 设备与机械
适用功能
- 维护
用例
- 机器状态监测
- 根因分析与诊断
客户
未公开
关于客户
该公司隶属于价值 30 亿美元的集团，在浦那制造世界一流的锻件和机加工部件。
挑战
1000 吨主锻压机有一个 75 马力的电机和一台修边机。电机滑轮组合位于压力机顶部约 15 英尺的高度，从而减少了日常维护的访问。该公司发现难以确保印刷机的持续正常运行时间。
解决方案
IDE 安装在远程电机的驱动端。 IDE 即时收集电机的三轴振动、温度和噪音水平。查看稳态振动，在安装 IDE 时，设置了阈值。用于分析数据的快速傅里叶变换 (FFT) 方法有助于检测振动差异的根本原因。经过 2 个月的连续监测，IDE 检测到所有三个轴的振动都在逐渐上升。生成了一个警报，表明上升，并以电子邮件和短信的形式向注册当局发送了通知。
运营影响
Case Study missing?
Start adding your own!
Register with your work email and create a new case study profile for your business.
相关案例.
Case Study
Smart Water Filtration Systems
Before working with Ayla Networks, Ozner was already using cloud connectivity to identify and solve water-filtration system malfunctions as well as to monitor filter cartridges for replacements.But, in June 2015, Ozner executives talked with Ayla about how the company might further improve its water systems with IoT technology. They liked what they heard from Ayla, but the executives needed to be sure that Ayla’s Agile IoT Platform provided the security and reliability Ozner required.
Case Study
IoT enabled Fleet Management with MindSphere
In view of growing competition, Gämmerler had a strong need to remain competitive via process optimization, reliability and gentle handling of printed products, even at highest press speeds. In addition, a digitalization initiative also included developing a key differentiation via data-driven services offers.
Case Study
Predictive Maintenance for Industrial Chillers
For global leaders in the industrial chiller manufacturing, reliability of the entire production process is of the utmost importance. Chillers are refrigeration systems that produce ice water to provide cooling for a process or industrial application. One of those leaders sought a way to respond to asset performance issues, even before they occur. The intelligence to guarantee maximum reliability of cooling devices is embedded (pre-alarming). A pre-alarming phase means that the cooling device still works, but symptoms may appear, telling manufacturers that a failure is likely to occur in the near future. Chillers who are not internet connected at that moment, provide little insight in this pre-alarming phase.
Case Study
Premium Appliance Producer Innovates with Internet of Everything
Sub-Zero faced the largest product launch in the company’s history:It wanted to launch 60 new products as scheduled while simultaneously opening a new “greenfield” production facility, yet still adhering to stringent quality requirements and manage issues from new supply-chain partners. A the same time, it wanted to increase staff productivity time and collaboration while reducing travel and costs.
Case Study
Integration of PLC with IoT for Bosch Rexroth
The application arises from the need to monitor and anticipate the problems of one or more machines managed by a PLC. These problems, often resulting from the accumulation over time of small discrepancies, require, when they occur, ex post technical operations maintenance.
Case Study
Robot Saves Money and Time for US Custom Molding Company
Injection Technology (Itech) is a custom molder for a variety of clients that require precision plastic parts for such products as electric meter covers, dental appliance cases and spools. With 95 employees operating 23 molding machines in a 30,000 square foot plant, Itech wanted to reduce man hours and increase efficiency.
