Smaller is Better: Production Management Solutions for Greater Manufacturing Precision
Company Size
1,000+
Region
- Asia
Country
- Korea
Product
- WebAccess/SCADA
- WISE-4000 series
Tech Stack
- SCADA system
- HTML5-based dashboard
- Wireless I/O modules
Implementation Scale
- Enterprise-wide Deployment
Impact Metrics
- Cost Savings
- Productivity Improvements
- Waste Reduction
Technology Category
- Application Infrastructure & Middleware - Data Exchange & Integration
- Networks & Connectivity - WiFi
Applicable Industries
- Semiconductors
Applicable Functions
- Discrete Manufacturing
- Quality Assurance
Use Cases
- Condition Monitoring
- Manufacturing System Automation
Services
- System Integration
About The Customer
The customer is a semiconductor equipment manufacturer based in Korea. The company operates in a highly specialized industry that requires exacting precision and rigorous attention to detail. The manufacturing process takes place in clean room environments where temperature and humidity are strictly controlled and possible contaminants are eliminated to the utmost degree possible. The products manufactured are highly valuable, making any production line problems extremely costly. The company was facing issues with their production line monitoring and management, which were compounded by their production managers’ lack of clear information regarding production line status and the specific causes for any delays.
The Challenge
A semiconductor equipment manufacturer in Korea was facing issues with their production line monitoring and management. The existing system lacked important capabilities needed for efficient data collection, visualization, and utilization. Individual line workers had no means of quickly reporting production problems, and important information regarding the problems that did occur often went unrecorded, allowing them to reoccur with unacceptable frequency. The company’s most critical need was ensuring the ability to collect, visualize, and utilize critical data as quickly and efficiently as possible.
The Solution
To address the company's challenges, VETEC, Advantech’s WISE-PaaS Alliance VIP partner in Korea, installed Advantech’s WebAccess/SCADA on the factory intranet. Tablets connected to the WebAccess/ SCADA system were placed at key positions along the production line. Advantech’s WISE-4000 wireless I/O modules were also installed to provide real-time monitoring of key clean room environmental information. The WebAccess/SCADA software allowed production status information for each line worker to be linked directly to the SCADA server, which in turn allowed the production information to be recorded, processed, and analyzed for comprehensive management of the entire factory’s production status. The platform acts as a web server, making the dashboard display available to individual line workers and managers out on the factory floor via its connectivity to the WebAccess ThinClient tablets.
Operational Impact
Case Study missing?
Start adding your own!
Register with your work email and create a new case study profile for your business.
Related Case Studies.
Case Study
KINESYS Semiconductor Factory Automation Software
KINESYS Software provides both Integrated Device Manufacturer (IDM) and Original Equipment Manufacturer (OEM) customers world-class software products and solutions for advanced wafer and device traceability and process management. KINESYS offers state of the art database technology with a core focus on SEMI standards. KINESYS’ challenge was to make back-end processing failure-free and easy to use for clients while supporting licensing models more adaptable to changing industry needs.
Case Study
Modular AI Defect Inspection Solution for Efficient Semiconductor Equipment Upgrades
Smasoft Technology Co., Ltd., a System Integrator that develops industrial automation software and offers AI application solutions, was commissioned by a semiconductor equipment manufacturer to implement AI inspection features into their Extreme Ultraviolet Light (EUV) pod inspection machines. The existing AOI software in the EUV pod inspection machines could only identify defective products but could not trace the cause of the defects. The manufacturer wanted to upgrade their machines with AI features to make the products more useful. The AI solution needed to complete the analysis of 380 images for a single pod within two minutes and inspect different materials simultaneously. This required multiple sets of AI models for interpretation. The solution also needed to be installed in a cabinet in the lower half of the machines, which posed a challenge due to the limited space. Smasoft needed to purchase a hardware solution with strong computing performance, stable operation, compact size, and flexible configuration to overcome these challenges.
Case Study
Rapid Hybrid Services Deployment for Global Semiconductor Company
The U.S. manufacturer of engineered materials, optoelectronic components, and semiconductors was focused on growth through mergers and acquisitions (M&As). In 2019–2020, it acquired a global electronics firm and needed immediate connectivity and visibility into the acquired firm’s geo-distributed operations. The company had a highly compressed timeline, with only days to integrate the firm’s DDI operations, while deferring a full network migration to a future date. The company was actively engaged in acquiring and merging strategically aligned companies as a key global growth strategy. The company needed to rapidly integrate its new operations, which included significant remote locations in Asia. The company turned to Infoblox to quickly design a highly secure, available, and reliable solution that could deliver full visibility into new sites. It needed dynamic scalability to accommodate its growing operations and the ability to unify a disparate, geo-diverse infrastructure.
Case Study
Optimizing Semiconductor Manufacturing Yield with IoT
A large U.S.-based manufacturer of high-performance semiconductors was facing a significant challenge in optimizing the manufacturing process of its wireless products. The company, which designs and delivers a broad set of cutting-edge products including radio frequency filters, amplifiers, modulators, attenuators, and more, was experiencing lower than expected overall yield in some of its most complex products. This was affecting the company's productivity and profitability, and there was a need for a solution that could predict low-yield wafers early in the process and identify process improvements to increase overall yield.
Case Study
Leveraging Xenko Game Engine for Immersive VR Experiences: A StarBreach Case Study
Silicon Studio, the developer of the open-source cross-platform game engine Xenko, was looking to showcase the impressive graphical capabilities of their product. They aimed to demonstrate the engine's compatibility with VR and its ability to deliver high-quality virtual reality experiences and games. To achieve this, they needed to create a demo game, StarBreach, that would effectively highlight these features. However, they required an experienced art production team that could create high-quality game art for StarBreach. The challenge was not only to create visually appealing assets but also to demonstrate the technological possibilities of the Xenko game engine.
