Dataranya Solutions Pvt Ltd > Case Studies > Digitalising QC records

Digitalising QC records

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 Digitalising QC records - IoT ONE Case Study
Technology Category
  • Analytics & Modeling - Process Analytics
  • Analytics & Modeling - Real Time Analytics
Applicable Industries
  • Cement
  • Chemicals
  • Equipment & Machinery
Applicable Functions
  • Process Manufacturing
  • Quality Assurance
Use Cases
  • Manufacturing Process Simulation
  • Predictive Quality Analytics
  • Data Science Services
  • Hardware Design & Engineering Services
  • Software Design & Engineering Services
  • System Integration
About The Customer

Ready mix concrete batch-mixing plant

The Challenge

Ready-mix concrete batching plant with seasonal demand 6,000 to 12,000 cu.metre per month.

Batch-cycle records for each truck is stored in paper format. 1000 to 2000 truck loads per month, generating ~2000 to 6000 paper records.

QC anomaly detection in chemical batch-mixing is manual & time consuming.

The Solution

Dataranya installed a non-invasive system to track batch-processing 24x7, in real-time & remotely.

Pattern recognition algorithms deployed to capture cycle time, batch volume, truck count and daily production apart from digitalising QC logs.

Data Collected
Material Volume, Operation Performance, Process Parameters
Operational Impact
  • [Efficiency Improvement - Quality Assurance]
  • [Data Management - Data Visualization]
  • [Data Management - Real Time Data Analysis]

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