Company Size
200-1,000
Region
- Pacific
Country
- New Zealand
Product
- EcoStruxure Plant
- AVEVA’s System Platform
- AVEVA’s Batch Management
- AVEVA’s Manufacturing Execution System (MES) software
- Modicon M580 Ethernet programmable automation controllers
Tech Stack
- IoT
- Real-time data analytics
- Ethernet programmable automation controllers
Implementation Scale
- Enterprise-wide Deployment
Impact Metrics
- Brand Awareness
- Customer Satisfaction
- Productivity Improvements
Technology Category
- Analytics & Modeling - Real Time Analytics
- Platform as a Service (PaaS) - Data Management Platforms
- Platform as a Service (PaaS) - Device Management Platforms
Applicable Industries
- Food & Beverage
Applicable Functions
- Discrete Manufacturing
- Quality Assurance
Use Cases
- Process Control & Optimization
- Real-Time Location System (RTLS)
- Track & Trace of Assets
Services
- Cloud Planning, Design & Implementation Services
- System Integration
About The Customer
Mataura Valley Milk is a New Zealand dairy company that set out to build the world’s best nutritional business in August 2016. Nearly three years later, the company’s milk production plant is an impressive accomplishment that comfortably justifies its early ambition. Employing over 80 staff and partnered with over 20 dairy farmers, Mataura Valley Milk is now benchmarking innovation and performance for other milk plants. Situated in McNab, north of Gore at the bottom of New Zealand’s South Island, the state-of-the-art facility was delivered on-time and within budget, an impressive achievement for a greenfield project.
The Challenge
Mataura Valley Milk, a New Zealand dairy company, aimed to build the world’s best nutritional business that could quickly tailor production to specific customer requirements while guaranteeing the delivery of best-in-class quality products. The company wanted to ensure that its plant can consistently manufacture world-class nutritional products with microbial results well below standard requirements. Over 3,300 Aerobic Plate Count tests were performed during the 2018/19 season to identify colony forming units per gram (cfu/g). Mataura Valley Milk’s highest recorded result was a mere 190 cfu/g, with the accepted limit being 5,000 cfu/g, believed to be a first for New Zealand and indicating that the plant’s critical hygiene areas and processes benchmark performance worldwide.
The Solution
Schneider Electric specified a robust EcoStruxure Plant and Power solution that delivers connectivity across all layers of the operation, minimises energy usage, guarantees power quality, and provides real-time data so that transparency and integrity are maintained across the supply chain, from farm ingredients to manufactured products. The solution delivers and provides context to live, real-time data on every process at the plant through AVEVA’s System Platform, Batch Management and Manufacturing Execution System (MES) software. In short, Mataura Valley employees receive any data they require immediately and know they can trust it. The real-time data visibility and connectivity are delivered by Modicon M580 Ethernet programmable automation controllers, part of EcoStruxure’s Edge Control layer.
Operational Impact
Quantitative Benefit
Case Study missing?
Start adding your own!
Register with your work email and create a new case study profile for your business.
Related Case Studies.
![](/files/casestudy/The-Kellogg-Company.png)
Case Study
The Kellogg Company
Kellogg keeps a close eye on its trade spend, analyzing large volumes of data and running complex simulations to predict which promotional activities will be the most effective. Kellogg needed to decrease the trade spend but its traditional relational database on premises could not keep up with the pace of demand.
![](/files/casestudy/HEINEKEN-Uses-the-Cloud-to-Reach-10.5-Million-Consumers.png)
Case Study
HEINEKEN Uses the Cloud to Reach 10.5 Million Consumers
For 2012 campaign, the Bond promotion, it planned to launch the campaign at the same time everywhere on the planet. That created unprecedented challenges for HEINEKEN—nowhere more so than in its technology operation. The primary digital content for the campaign was a 100-megabyte movie that had to play flawlessly for millions of viewers worldwide. After all, Bond never fails. No one was going to tolerate a technology failure that might bruise his brand.Previously, HEINEKEN had supported digital media at its outsourced datacenter. But that datacenter lacked the computing resources HEINEKEN needed, and building them—especially to support peak traffic that would total millions of simultaneous hits—would have been both time-consuming and expensive. Nor would it have provided the geographic reach that HEINEKEN needed to minimize latency worldwide.
![](/files/casestudy/Energy-Management-System-at-Sugar-Industry.png)
Case Study
Energy Management System at Sugar Industry
The company wanted to use the information from the system to claim under the renewable energy certificate scheme. The benefit to the company under the renewable energy certificates is Rs 75 million a year. To enable the above, an end-to-end solution for load monitoring, consumption monitoring, online data monitoring, automatic meter data acquisition which can be exported to SAP and other applications is required.
![](/files/casestudy/Coca-Cola-Swaziland-Conco-Case-Study.png)
Case Study
Coca Cola Swaziland Conco Case Study
Coco Cola Swaziland, South Africa would like to find a solution that would enable the following results: - Reduce energy consumption by 20% in one year. - Formulate a series of strategic initiatives that would enlist the commitment of corporate management and create employee awareness while helping meet departmental targets and investing in tools that assist with energy management. - Formulate a series of tactical initiatives that would optimize energy usage on the shop floor. These would include charging forklifts and running cold rooms only during off-peak periods, running the dust extractors only during working hours and basing lights and air-conditioning on someone’s presence. - Increase visibility into the factory and other processes. - Enable limited, non-intrusive control functions for certain processes.
![](/files/casestudy/Temperature-Monitoring-for-Restaurant-Food-Storage.png)
Case Study
Temperature Monitoring for Restaurant Food Storage
When it came to implementing a solution, Mr. Nesbitt had an idea of what functionality that he wanted. Although not mandated by Health Canada, Mr. Nesbitt wanted to ensure quality control issues met the highest possible standards as part of his commitment to top-of-class food services. This wish list included an easy-to use temperature-monitoring system that could provide a visible display of the temperatures of all of his refrigerators and freezers, including historical information so that he could review the performance of his equipment. It also had to provide alert notification (but email alerts and SMS text message alerts) to alert key staff in the event that a cooling system was exceeding pre-set warning limits.
![](/files/casestudy/Coca-Cola-Refreshments--U.S..png)
Case Study
Coca-Cola Refreshments, U.S.
Coca-Cola Refreshments owns and manages Coca-Cola branded refrigerators in retail establishments. Legacy systems were used to locate equipment information by logging onto multiple servers which took up to 8 hours to update information on 30-40 units. The company had no overall visibility into equipment status or maintenance history.